Monday, 23 March 2015

Production Flow chart for Coco Peat

CoCo Peat Production:



Coco Peat is an Organic Natural Renewable Green Grow medium and is a sure alternative to all the peat products available in the market. It is 100% Organic product derived from Indian Coconut husks.

The selected coconut husks of best quality are crushed and busted in special machineries, where the fiber and the residual coir pith is separated by sieving.  The long and medium fibers are dried and compacted into bales or spun into ropes as per the need of the end clients.

The Coir pith, a granulated spongy product which is obtained as residue after the fiber extraction from the coconut husk is carried to yards, where they are washed to leach of the excess salt and allowed for a period of time for little composting. Then they are steam sterilized to eliminate any microbial contamination. The sterilized product is carried to huge cement or stone dry yards and allowed to dry These drying yards are fenced for any cross contamination. When the moisture reaches up to 15%, is then screened in double sieve’s where the fine dust is removed and graded as per sieve size and quality standard of the end clients usage. The graded material is conveyed to hydraulic press machines, which presses the material to form 5kg or any other required weight or sizes. The pressed blocks are packed in pallets and stuffed in containers. Quality checking is held in all the chains of production for physical and chemical properties of the product. The process involves no chemical treatment and is 100% natural organic product.

The Quality Control is done at all levels checking various Parameters like EC, Contamination of foreign materials, weeds (by weed grow trays) etc.

Flow Chart: 


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